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Rolling Stock Cables

FIREROL FRL-MW-05M/FRL-MW-1M

Rolling Stock Cables

 A.Conductor           B.Insulation         C.Sheath

Application

-Used as power and control cable for protected installations inside and outside of rail and transport vehicles, where handling and installation cost are an important factor.

-Used in control, auxillary and main circuit wiring such as cable harnesses, switchboards and control panels, driver desks etc.

Construction

Conductor
Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5

Insulation
LSZH elastomeric compound as defined in EN 50264-1 (EM 101 to EI 104)

Outer sheath
LSZH elastomeric compound as defined in EN 50264-1 (EM 101 to EM 104)

Electrical & Mechanical Properties

Nominal Voltage 300/500 V or 0.6/1 kV
Maximum Conductor Temperature +90 deg (fixed installation)
Minimum Permissible Ambient Temperature -25/-40 deg (fixed installation)
Bending Radius 3 x Overall Diameter (D<12mm);
  4 x Overall Diameter (D>12mm)

Chemical & Environmental Properties

EN 60684-2 No fluorine
EN 50305; EN 60811-2-1 Resistance to oil & fuel
EN 50305 Resistance to ozone

Fire Performance for rolling stock application

EN 50306-2 Hazard levels HL1, HL2/HL3, HL4
DIN 5510-2 Protection level 1/2/3/4
BS 6853 Interior use 1a, 1b, II; Exterior use 1a, 1b, II
NF F 16-101 FO

Fire Performance in general

EN 50265-2-1; IEC 60332-1; BS 4066-1 Vertical flame propogation for a single insulated wire or cable
EN 50266-2-4 + EN 50305; IEC 60332-3C; Fire propagation of bunched wires and cables;
VDE 0472 Teil 804; BS 4066-3; NFC 32070  
EN 50268-2; IEC 61034-2; VDE 0472 Teil 816 Smoke density
EN 50267-2-1; IEC 60754-1; VDE 0472 Teil 815 Halogen Free
EN 50267-2-2/3; IEC 60754-2; VDE 0472 Teil 813 Corrosivity of gases (Acidity & Conductivity)
EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 Toxicity index
NFF 16101; NFF 63808; BS6853 Smoke index

FRL-MW-05M 300/500V

NOMINAL
CROSS-SECTIONAL
AREA
(a)

CONDUCTOR DIAMETER (b)

MIN.
MEAN THIC
KNESS OF INSUL
ATION

CORE DIM
ENSIONS

MIN. AVERAGE SHEATH THICK
NESS

OVERALL DIAM
ETER MIN.

OVERALL DIAMETER MAX.

WE
IGHT

RESISTANCE OF CONDUCTOR AT +20°C

INSULATION RESISTANCE AT +20°CEI 110

INSULATION RESISTANCE AT +20°C EI 106/7/8/9

MIN. ACC.TO EN

MAX. ACC
.TO EN

max

min

min

mm²

mm

mm

mm

mm

mm

mm

mm

Kg/
km

Ω/km

MΩ·km

MΩ·km

2 x 1

1.25

0.4

2.0

2.4

0.6

5.3

6.2

40

20.0

15.0

7.5

4 x 1

1.25

0.4

2.0

2.4

0.6

6.1

7.2

70

20.0

15.0

7.5

7 x 1

1.25

0.4

2.0

2.4

0.7

7.5

8.7

120

20.0

15.0

7.5

9 x 1

1.25

0.4

2.0

2.4

0.7

9.1

10.6

160

20.0

15.0

7.5

12 x 1

1.25

0.4

2.0

2.4

0.7

9.8

11.5

190

20.0

15.0

7.5

19 x 1

1.25

0.4

2.0

2.4

0.8

11.7

13.7

290

20.0

15.0

7.5

24 x 1

1.25

0.4

2.0

2.4

1.0

14.1

16.5

390

20.0

15.0

7.5

32 x 1

1.25

0.4

2.0

2.4

1.0

15.5

18.2

490

20.0

15.0

7.5

37 x 1

1.25

0.4

2.0

2.4

1.0

16.1

18.9

550

20.0

15.0

7.5

40 x 1

1.25

0.4

2.0

2.4

1.0

16.7

19.6

600

20.0

15.0

7.5

4 x 1.5

1.5

0.5

2.4

2.9

0.7

7.3

8.6

110

13.7

14.0

7.0

7 x 1.5

1.5

0.5

2.4

2.9

0.7

8.7

10.2

170

13.7

14.0

7.0

9 x 1.5

1.5

0.5

2.4

2.9

0.8

10.9

12.7

230

13.7

14.0

7.0

12 x 1.5

1.5

0.5

2.4

2.9

0.8

11.8

13.8

280

13.7

14.0

7.0

19 x 1.5

1.5

0.5

2.4

2.9

1.0

14.2

16.6

440

13.7

14.0

7.0

24 x 1.5

1.5

0.5

2.4

2.9

1.0

16.6

19.5

560

13.7

14.0

7.0

32 x 1.5

1.5

0.5

2.4

2.9

1.2

18.7

21.9

720

13.7

14.0

7.0

37 x 1.5

1.5

0.5

2.4

2.9

1.2

19.5

22.8

820

13.7

14.0

7.0

4 x 2.5

1.95

0.5

2.9

3.4

0.7

8.3

9.8

150

8.21

13.0

6.5

7 x 2.5

1.95

0.5

2.9

3.4

0.8

10.2

11.9

240

8.21

13.0

6.5

9 x 2.5

1.95

0.5

2.9

3.4

1.0

12.9

15.1

350

8.21

13.0

6.5

12 x 2.5

1.95

0.5

2.9

3.4

1.0

13.9

16.3

420

8.21

13.0

6.5

19 x 2.5

1.95

0.5

2.9

3.4

1.0

16.3

19.1

640

8.21

13.0

6.5

24 x 2.5

1.95

0.5

2.9

3.4

1.2

19.6

22.9

840

8.21

13.0

6.5

(a)= One earth conductor (green/yellow) can be included upon request

(b)= For information,indicative only

FRL-MW-1M 0.6/1kV

NOMINALCROSS-SECTIONAL AREA

COND
UCTOR DIAMETER (a)

MIN. ME
AN THICKNESS OF INSULATION

CORE D
IMENSIONS

MIN. AVERAGE SHEATH THICKNESS

OVERALL DIAMETER MIN.

OVERALL DIAMETER MAX.

WE
IGHT

RESISTANCE OF CONDUCTOR AT +20°C

INSULATION RESISTANCE AT +20°CEI 110

INSULATION RESISTANCE AT +20°CEI 106/7/8/9

MIN. ACC.TO EN

MAX. A
CC.TO EN

max

min

min

mm²

mm

mm

mm

mm

mm

mm

mm

Kg
/km

Ω/km

MΩ·km

MΩ·km

TWO CORES

1.5

1.5

0.7

2.8

3.3

0.70

7.2

9.0

70

13.7

21.0

10.5

2.5

1.95

0.7

3.2

3.8

0.70

8.0

10.0

100

8.21

17.2

8.6

4

2.5

0.7

3.8

4.4

0.70

9.1

11.3

130

5.09

14.2

7.1

6

3.0

0.7

4.2

5.0

0.80

10.1

12.4

170

3.39

12.2

6.1

10

3.9

0.7

5.1

5.9

1.00

12.5

15.4

290

1.95

9.8

4.9

16

5.0

0.7

6.1

7.2

1.00

14.9

18.4

390

1.24

7.9

3.9

25

6.4

0.9

7.8

9.1

1.20

18.7

23.0

590

0.795

7.3

3.6

35

7.7

0.9

9.0

10.6

1.20

21.2

25.9

790

0.565

6.7

3.3

50

9.2

1.0

10.6

12.4

1.40

25.1

30.7

1140

0.393

6.3

3.1

THREE CORES

1.5

1.5

0.7

2.8

3.3

0.70

7.7

9.5

100

13.7

21.0

10.5

2.5

1.95

0.7

3.2

3.8

0.70

8.5

10.5

130

8.21

17.2

8.6

4

2.5

0.7

3.8

4.4

0.70

9.7

12.0

180

5.09

14.2

7.1

6

3.0

0.7

4.2

5.0

0.80

10.7

13.2

250

3.39

12.2

6.1

10

3.9

0.7

5.1

5.9

1.00

13.3

16.5

410

1.95

9.8

4.9

16

5.0

0.7

6.1

7.2

1.00

16.0

19.6

570

1.24

7.9

3.9

25

6.4

0.9

7.8

9.1

1.20

20.0

24.7

850

0.795

7.3

3.6

35

7.7

0.9

9.0

10.6

1.40

23.0

28.2

1160

0.565

6.7

3.3

50

9.2

1.0

10.6

12.4

1.60

26.3

32.2

1680

0.393

6.3

3.1

FOUR CORES

1.5

1.5

0.7

2.8

3.3

0.70

8.5

10.5

120

13.7

21.0

10.5

2.5

1.95

0.7

3.2

3.8

0.70

9.4

11.6

170

8.21

17.2

8.6

4

2.5

0.7

3.8

4.4

0.80

10.9

13.4

240

5.09

14.2

7.1

6

3.0

0.7

4.2

5.0

1.00

12.2

14.9

330

3.39

12.2

6.1

10

3.9

0.7

5.1

5.9

1.00

14.7

18.2

540

1.95

9.8

4.9

16

5.0

0.7

6.1

7.2

1.20

18.0

22.1

750

1.24

7.9

3.9

25

6.4

0.9

7.8

9.1

1.40

22.6

27.6

1140

0.795

7.3

3.6

3 x 35 + 25

7.7/6.4

0.9/0.9

9.0/7.8

10.6/9.1

1.40

25.7

31.2

1486

0.565/0.795

6.7

3.3

3 x 50 + 25

9.2/6.4

1.0/0.9

10.6/7.8

12.4/9.1

1.60

30.0

36.5

2106

0.393/1.795

6.3

3.1

(a)= For information,indicative only